China factory Bearing Manufacturer Auto Bearing Tapered Roller Bearing Pillow Block Bearing Thrust Ball Bearing Deep Groove Ball Bearing double row ball bearing

Product Description

Product Description

Product Name Ball bearing Roller bearing Pillow block bearing Needle roller bearing
Brand Name IBOLOG
Material Gcr15
Precision Grade P0,P6,P5
Certifications ISO 9001
Package Box,Carton,Wooden Box,Plastic Tube or Per buyers requirement .
MOQ Depending on Model
Serice OEM
Sample Available
Payment Term TT or L/C or Western Union
Port HangZhou/HangZhou/ZheJiang /HangZhou/HangZhou

Detailed Photos

 

 

 

 

Company Profile

Our company mainly produces deep groove ball bearings and thrust ball bearings, thrust roller bearings, thin wall bearings  and  tapered roller bearings.
Our company has strong technical force, equipped with modern production equipment and advanced testing equipment, products by the national quality inspection departments repeatedly qualified. In 2005 11 menstrual China Light Product Quality Assurance Center awarded the quality, the credibility of dual protection demonstration units (key units), and at the same time in September 2006 passed the ISO9001 international quality system certification. The products are sold all over the country. The company always adhere to the “quality survival, reputation and development” purposes, scientific management, hard work, pragmatic, integrity management. The company is willing to “strong strength, high quality products, efficient service” with the vast number of customers in good faith cooperation, and you create a better tomorrow.

Our products are used in motors, fans, agricultural machinery, reducers, gearboxes, machine tools, motorcycles, automobiles, oil fields, coal mines, steel plants, metallurgy and other industrial machinery and equipment. The product is made of high-quality bearing steel, G10 steel ball, low noise grease, and the precision can reach P0, P6, P5 levels; The noise value can reach Z2, Z3 and Z4 levels. Welcome new and old customers to discuss cooperation!

 

Packaging & Shipping

Our Advantages

1. World-Class Bearing: 
We provide our customers with all types of indigenous bearing with world-class quality.
2. OEM or Non-Stand Bearings: 
Any requirement for Nonstandard bearings is Easily Fulfilled by us due to its vast knowledge
    and links in the industry.
3. Genuine products With Excellent Quality: 
The company has always proved the 100% quality products it provides with genuine intent.
4. After Sales Service and Technical Assistance: 
The company provides after-sales service and technical assistance as per the
    customer’s requirements and needs.
5. Quick Delivery: 
The company provides just-in-time delivery with its streamlined supply chain. 

SAMPLES
1. Samples quantity: 1-10 PCS are available. 
2. Free samples: It depends on the Model No., material and quantity. Some of the bearings samples need client to
    pay samples charge and shipping cost. 
3. It’s better to start your order with Trade Assurance to get full protection for your samples order. 

CUSTOMIZED
The customized LOGO or drawing is acceptable for us. 

OEM POLICY
1. We can printing your brand (logo, artwork)on the shield or laser engraving your brand on the shield. 
2. We can custom your packaging according to your design
3. All copyright own by clients and we promised don’t disclose any info.

FAQ

1.What is the minimum order quantity for this product?
    Can be negotiated, we will try our best to meet customer needs.
2.What is your latest delivery time?
    Most orders will be shipped within 3-7 days of payment being received.
3.Does your company have quality assurance?
    Yes, Our products are fully in line with industry standards
4.What is the competitiveness of your company’s products compared to other companies?
    High precision, high speed, low noise.
5.What are the advantages of your company’s services compared to other companies?
    Answer questions online 24 hours a day, reply in a timely manner, and provide various documents
    required by customers for customs clearance or sales. 100% after-sales service.
6.Which payment method does your company support?
    Do our best to meet customer needs, negotiable.
7.How to contact us quickly?
    Please send us an inquiry or message and leave your other contact information, such as phone number,
     account or account, we will contact you as soon as possible and provide
    the detailed information you need.
       Please feel free to contact us, if you have any other question

Separated: Unseparated
Rows Number: Multiple
Material: Bearing Steel
Contact Angle: 0
Aligning: 0
Transport Package: Plastic Tube+Carton+Pallet
Samples:
US$ 10/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

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Customized Request

pillow block bearing

How do pillow block bearings improve the functionality of heavy-duty equipment like mining conveyors?

Pillow block bearings play a crucial role in enhancing the functionality and performance of heavy-duty equipment like mining conveyors. Their contributions to the reliable operation and efficiency of mining conveyors can be explained as follows:

  • Support and Load Handling:
  • Pillow block bearings provide essential support for the rotating shafts and other moving components in mining conveyors. They handle and transmit the significant loads encountered in conveyor systems, including the weight of the conveyed materials and the forces associated with their movement. By effectively supporting the shafts and components, pillow block bearings help maintain the structural integrity and stability of the conveyor, ensuring smooth and efficient material handling.

  • Reduced Friction and Energy Efficiency:
  • Pillow block bearings are designed to minimize friction between the rotating shafts and the bearing housing, resulting in reduced energy losses and improved energy efficiency. By incorporating rolling elements, such as balls or rollers, pillow block bearings facilitate smooth motion with minimal friction. This reduction in friction translates into energy savings, reducing the power consumption required to drive the conveyor system and contributing to overall operational efficiency.

  • Alignment and Stability:
  • Proper alignment of the conveyor components is critical for the reliable operation of mining conveyors. Pillow block bearings aid in aligning and supporting the shafts and other moving parts, ensuring they remain centered and in the correct position. This alignment helps prevent excessive vibrations, reduces the risk of misalignment-related issues, and promotes stable and consistent operation of the conveyor, enhancing its functionality and reliability.

  • Contamination Protection:
  • Mining environments are often harsh, with exposure to dust, dirt, moisture, and other contaminants. Pillow block bearings are designed to provide protection against these contaminants. They often incorporate sealing mechanisms, such as rubber seals or labyrinth seals, to prevent the entry of foreign particles into the bearing. This protection helps maintain the cleanliness of the bearing’s internal components, reducing the risk of premature wear, corrosion, or damage, and ensuring the reliable and efficient operation of the mining conveyor.

  • Impact Resistance and Durability:
  • Heavy-duty equipment like mining conveyors is subjected to rigorous operating conditions, including high loads, impacts, and vibrations. Pillow block bearings are designed to withstand such demanding conditions. They are constructed with robust materials and engineered to provide high load capacity and excellent impact resistance. This durability ensures that the bearings can withstand the demanding working environments of mining conveyors, reducing the risk of premature failure and minimizing downtime.

  • Maintenance and Accessibility:
  • Maintenance is crucial for the optimum performance and longevity of heavy-duty equipment like mining conveyors. Pillow block bearings are designed with maintenance in mind. They often feature a split housing design that allows for convenient access to the bearing without the need to disassemble the entire conveyor system. This accessibility simplifies maintenance tasks, reduces downtime, and promotes efficient upkeep of the bearings, contributing to the overall functionality and reliability of mining conveyors.

In summary, pillow block bearings greatly enhance the functionality of heavy-duty equipment like mining conveyors by providing support, handling heavy loads, reducing friction and energy consumption, ensuring alignment and stability, protecting against contamination, and offering durability and accessibility for maintenance. With their essential role in supporting and facilitating the movement of conveyor components, pillow block bearings optimize the performance, energy efficiency, and lifespan of mining conveyors, contributing to improved productivity and reliability in mining operations.

pillow block bearing

What are the challenges and solutions for managing misalignment and vibration in pillow block bearings?

Misalignment and vibration pose challenges in the proper functioning and longevity of pillow block bearings. However, there are solutions available to address these issues. Let’s explore the challenges and corresponding solutions for managing misalignment and vibration:

  • Misalignment Challenges:
  • Misalignment occurs when the shaft and the bearing are not perfectly aligned. This can result from various factors, including improper installation, thermal expansion, shaft deflection, or external forces. The challenges associated with misalignment include:

    • Increased Friction and Wear: Misalignment causes uneven loading and increased friction between the bearing and the shaft. This can lead to accelerated wear, premature bearing failure, and reduced equipment performance.
    • Excessive Heat Generation: Misalignment generates additional heat due to increased friction. This heat can negatively impact the lubrication, leading to lubricant breakdown and reduced bearing life.
    • Vibration and Noise: Misaligned pillow block bearings can contribute to vibration and noise in the equipment. Excessive vibration can cause further damage to the bearing and other components, affecting the overall system’s stability and performance.
  • Misalignment Solutions:
  • To manage misalignment in pillow block bearings, several solutions can be implemented:

    • Proper Installation and Alignment: Ensuring correct installation procedures and alignment techniques during initial setup or bearing replacement is crucial. This includes aligning the shaft and the bearing within specified tolerances using alignment tools and techniques such as laser alignment or dial indicators.
    • Flexible Couplings: Flexible couplings can compensate for minor misalignments between the driving and driven components. These couplings allow for angular, parallel, and axial misalignment, reducing the transmitted misalignment to the pillow block bearings.
    • Self-Aligning Bearings: Some pillow block bearings are designed with self-aligning capabilities. These bearings can accommodate small amounts of misalignment without significant adverse effects. Self-aligning bearings utilize specialized internal geometries or spherical outer rings to maintain proper alignment under certain misalignment conditions.
    • Adjustable Bearing Housings: Certain pillow block bearing designs incorporate adjustable housings that allow for fine-tuning the alignment. These housings provide additional flexibility in aligning the bearing to the shaft, compensating for misalignment during operation.
  • Vibration Challenges:
  • Vibration refers to the oscillation or shaking of the bearing and the surrounding equipment. Excessive vibration can contribute to various issues:

    • Increased Friction and Wear: Vibrations can lead to higher levels of friction and wear within the bearing, potentially causing premature failure and reduced operational lifespan.
    • Structural Fatigue: Prolonged exposure to excessive vibration can lead to structural fatigue in the bearing housing, shaft, and other connected components. This can result in cracks, deformations, or even catastrophic failures.
    • Unstable Operation: Excessive vibration can negatively impact the stability and performance of the equipment. It can affect accuracy, precision, and overall system functionality.
  • Vibration Solutions:
  • Managing vibration in pillow block bearings involves implementing the following solutions:

    • Balancing: Balancing rotating components, such as shafts, pulleys, or rotors, reduces vibration caused by uneven weight distribution. Dynamic balancing techniques, including static and dynamic analysis, can identify and correct imbalances, minimizing vibration levels.
    • Vibration Analysis and Monitoring: Regular vibration analysis and monitoring can help detect and diagnose vibration issues in pillow block bearings. This involves using vibration sensors and analyzing the data to identify potential problems early on, allowing for timely corrective actions.
    • Vibration Damping: Employing vibration damping techniques, such as the use of vibration-absorbing materials or isolators, can help mitigate excessive vibrations. These methods absorb or dissipate vibration energy, reducing the impact on the pillow block bearings and the surrounding equipment.
    • Improved Lubrication: Proper lubrication is essential for reducing friction and damping vibrations within pillow block bearings. Using the correct lubricant type, quantity, and application method helps maintain a stable lubrication film, minimizing vibration-induced wear.

In summary, managing misalignment and vibration in pillow block bearings involves addressing specific challenges and implementing suitable solutions. Proper installation and alignment techniques, flexible couplings, self-aligning bearings, and adjustable housings help manage misalignment. Balancing, vibration analysis and monitoring,vibration damping, and improved lubrication are effective solutions for mitigating vibration-related issues. Implementing these solutions promotes optimal performance, extends the lifespan of pillow block bearings, and ensures the smooth operation of the equipment.

pillow block bearing

Can you explain the design principles of pillow block bearings and their functions?

Pillow block bearings, also known as plummer block bearings, are designed based on certain principles to ensure their functionality and performance. Understanding the design principles can provide insights into how these bearings operate and fulfill their intended functions. Here’s a detailed explanation of the design principles of pillow block bearings and their functions:

  • Housing Design:
  • The housing of a pillow block bearing is typically made of cast iron or pressed steel and has a split design. The split housing allows for easy installation and maintenance by providing access to the bearing insert without the need to disassemble the entire system. The housing also includes mounting holes or slots for attaching the bearing to a support structure, such as a machine frame or conveyor system.

  • Bearing Insert:
  • The bearing insert is a key component of a pillow block bearing. It is pre-mounted inside the housing and provides the rotating element to support shafts or other moving parts. The design of the bearing insert depends on the specific application requirements. Common types of bearing inserts used in pillow block bearings include deep groove ball bearings, spherical roller bearings, and cylindrical roller bearings. The selection of the appropriate bearing insert depends on factors such as load capacity, speed, and environmental conditions.

  • Self-Aligning Capability:
  • Pillow block bearings are designed with a certain degree of self-aligning capability. This means that they can accommodate slight misalignments or shaft deflections without causing undue stress on the bearing or affecting its performance. The self-aligning capability is achieved through the design of the bearing insert and the housing. It helps to ensure smooth operation, reduce wear, and prolong the bearing’s service life.

  • Load Support:
  • Pillow block bearings are primarily designed to support rotating shafts and transmit loads between the shaft and the housing. They are capable of handling both radial and axial loads, depending on the type of bearing insert used. The design of the bearing insert and the housing is optimized to provide optimal load-carrying capacity and distribute the loads evenly, minimizing stress concentrations and maximizing the bearing’s performance.

  • Lubrication:
  • Lubrication is crucial for the proper functioning and longevity of pillow block bearings. The housing design often includes provisions for grease or oil lubrication. Lubrication helps to reduce friction, dissipate heat, prevent wear, and protect against corrosion. Proper lubrication ensures smooth operation, minimizes power losses, and extends the service life of the bearing.

  • Environmental Protection:
  • Pillow block bearings are designed to provide a degree of environmental protection to the bearing insert. The housing acts as a shield, preventing contaminants such as dust, dirt, and moisture from entering the bearing and causing premature failure. The housing design may include features such as seals or shields to further enhance the protection against contaminants. This design principle helps to maintain the integrity of the lubrication and ensure reliable operation in various working environments.

In summary, pillow block bearings are designed based on certain principles to ensure their functionality and performance. The housing design allows for easy installation and maintenance, while the bearing insert provides the rotating element to support shafts and transmit loads. The self-aligning capability accommodates misalignments, and the optimized design of the bearing insert and housing ensures proper load support. Lubrication and environmental protection features contribute to smooth operation and extended service life. Understanding these design principles helps in selecting and utilizing pillow block bearings effectively in various industrial applications.

China factory Bearing Manufacturer Auto Bearing Tapered Roller Bearing Pillow Block Bearing Thrust Ball Bearing Deep Groove Ball Bearing   double row ball bearingChina factory Bearing Manufacturer Auto Bearing Tapered Roller Bearing Pillow Block Bearing Thrust Ball Bearing Deep Groove Ball Bearing   double row ball bearing
editor by CX 2023-11-16